Customized Manufacturing Die Plate, Full Process Solutions
Consultation led by qualified engineers to accurately analyze equipment conditions, pelletizing die plate usage and raw material characteristics, and establish a database of technical parameters.
Verification of technical parameters through 3D modeling systems and Finite Element Analysis (FEA), output of design specifications and design drawings.
Structural mechanical analysis and stress distribution simulation through Fluent simulation technology to ensure the stability of the pelletizing die plate throughout its life cycle.
Adopting DMG MORI vertical machining center, fast and efficient, realizing ±0.01mm level of flatness precision.
Self-developed new welding brazing material and gradient temperature control system to ensure zero defects and high strength welds.
20 years of process database, according to different materials matching quenching process, to achieve the design strength, improve wear resistance.
Micron-level electric discharge (EDM) and ultrasonic polishing, application of advanced technology to reduce surface roughness (Ra ≤ 0.4μm).
Self-built materials laboratory for simulation of actual working conditions, 40 testing indicators, comprehensive testing.
Quality Assurance
- Strict implementation of ISO90001 quality management system from spectral analysis of raw materials, electron microscope (SEM) to confirm the microstructure of the material, to the finished product coordinate measuring machine (CMM) testing, the whole process can be traced.
- Industry-leading warranty: 36 months.